作為國內高端壓力容器、不銹鋼罐體制造領域的標桿企業，無錫華立聚能裝備股份有限公司（以下簡稱“華立聚能”）近期完成智能化產線升級，正式采購常州海寶焊割有限公司（以下簡稱“常州海寶”）氬弧焊機器人系統，用于不銹鋼罐體、化工壓力容器、新能源儲罐的全自動環縫、縱縫焊接。此次合作標志著華立聚能在不銹鋼罐體自動焊接、壓力容器智能焊接領域再攀高峰，也彰顯常州海寶在工業焊接機器人、P+T自動焊、深熔氬弧焊技術方案上的行業領先實力。

無錫華立聚能成立于1987年，近40年專注A1/A2級壓力容器、不銹鋼罐體、化工設備、新能源裝備研發制造，擁有ASME U鋼印、NB、ABS等國際認證，服務中核、上海電氣等頭部企業，是國內特種材料化工設備、核電/海淡/油脂罐體核心供應商。隨著大型不銹鋼罐體、高精度壓力容器訂單增長，傳統手工焊接已無法滿足高效率、高合格率、低變形的生產需求，亟需自動化焊接設備實現產線升級。

常州海寶是長三角知名焊接機器人系統集成商、氬弧焊設備制造商，深耕不銹鋼罐體焊接、壓力容器自動焊、P+T等離子氬弧焊領域，為化工、能源、食品、醫療行業提供全自動焊接生產線、機器人焊接工作站整體方案。核心產品氬弧焊機器人、DP-TIG深熔焊、P+T復合焊，可實現不銹鋼304/316L罐體、3-20mm厚板、單面焊雙面成型，無需襯墊、無需大量開坡口，焊縫合格率99.5%+、效率提升40%-60%、成本降低30%+。

針對華立聚能不銹鋼罐體、壓力容器筒體、封頭、法蘭焊接場景，常州海寶定制六軸氬弧焊機器人+變位機+智能控制系統方案，核心優勢突出：一是深熔氬弧焊（DP-TIG）技術，電弧穿透力強，3-12mm不銹鋼罐體無需開坡口、單面焊雙面成型，焊縫光滑無氧化、無氣孔夾渣，符合GB150、ASME、衛生級標準；二是P+T等離子+氬弧焊復合工藝，適配12-20mm厚不銹鋼罐體、特材容器，焊接速度比傳統TIG快3-5倍，熱影響區窄、罐體變形量降低60%；三是全流程智能控制，機器人自動尋位、激光跟蹤、參數自適應，根據罐體直徑、壁厚、材質自動調節電流、電壓、速度，AI視覺實時監控熔池，缺陷預判、自動修正；四是多工位柔性適配，搭配頭尾架變位機、滾輪架，實現不銹鋼罐體環縫、縱縫、法蘭角接全位置自動焊接，1臺機器人頂3-5名熟練焊工；五是穩定可靠、易維護，3小時快速上崗，單一保護氣體、耗材成本低，7×24小時連續作業，設備故障率<0.5%。

華立聚能引入常州海寶氬弧焊機器人后，不銹鋼罐體、壓力容器生產實現效率、質量、成本三重升級：焊接效率上，單件罐體焊接周期縮短40%+，年產不銹鋼化工罐、新能源儲罐、核電容器產能提升50%；產品質量上，焊縫一次探傷合格率99.5%+，無人工波動、無泄漏風險，滿足高端化工、醫藥、氫能領域嚴苛要求；生產成本上，人力成本降低60%、材料損耗減少15%，返修率降至0.3%以下，單臺罐體制造成本降低20%-30%；市場競爭力上，可承接大直徑不銹鋼罐體、厚壁壓力容器、衛生級儲罐等高精尖訂單，進一步鞏固行業頭部地位。

此次無錫華立聚能與常州海寶的合作，是長三角高端裝備制造+智能焊接自動化協同創新的典范。在不銹鋼罐體、壓力容器、新能源裝備領域，國產氬弧焊機器人、自動焊接設備正全面替代進口，技術水平、穩定性、性價比比肩國際品牌。

未來，常州海寶將持續深耕不銹鋼罐體自動焊接、壓力容器智能焊割領域，為化工、能源、食品、醫療、核電行業提供更高效、更穩定、更智能的焊接機器人解決方案；華立聚能也將依托智能化產線，打造國內一流、國際知名的高端不銹鋼罐體、壓力容器制造基地，助力中國高端裝備國產化、綠色制造戰略落地。

快訊：氬弧焊機器人、不銹鋼罐體焊接、壓力容器自動焊、P+T自動焊、深熔氬弧焊、單面焊雙面成型、不銹鋼儲罐、化工容器、新能源裝備、智能焊接生產線。

常州市海寶焊割有限公司在P+T 復合焊 / 深熔焊 / 等離子焊接專機領域深耕32年，國內80%主流壓力容器工廠（張化機，富瑞特裝，上海森松）合作；可定制焊接設備（壓力容器、核電、不銹鋼罐體、承壓設備 ），常州市海寶焊割有限公司具備CE/ISO認證，技術團隊經驗豐富，售后與交期有保障

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